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Press Room 2002
October 7, 2002
Mitsubishi Rayon Co., Ltd.
Gas diffusion layer developed for Proton Exchange Membrane Fuel Cells
 Mitsubishi Rayon will set up a commercial production line within the Toyohashi Production Center with the aim of producing gas diffusion layers (GDLs) used in proton exchange membrane fuel cells(PEMFC).
   GDLs are key components of electrodes in fuel cells, required not only gas permeability and electrical conductivity as the physical properties, but also ease of handling and cost reduction in mass production of PEMFC. The PYROFILTM GDL that has been developed by Mitsubishi Rayon is of the rolled carbon paper format, utilized advanced technologies of our core acrylic fiber manufacturing and carbon fiber manufacturing to improve the flexibility of carbon paper, and enable mass production by making the manufacturing process continuous.
   We recently examined the manufacturing technology and conducted pre-marketing for the production of 30 cm-wide continuous rolls of GDL at the Corporate Research Laboratories (Otake City, Hiroshima Prefecture). We have received a large number of inquiries from domestic and overseas fuel cell and membrane electrode assembly (MEA) manufacturers, and on the basis of our forecast that the fuel cell market will be fully developed in 2004, we decided to establish a mass production line within the Toyohashi Production Center.
   The new line will enable the production of GDL up to 80 cm width. We have a target production capacity of 250,000 square meter annually, and plan to increase our capacity to meet future demand. We are planning to make our first shipments from the new line in January 2003.
   In 1998, Mitsubishi Rayon invested in Dynetek Industries Ltd., a Canadian manufacturer of high-pressure containers, and began supplying them with carbon fiber. Dynetek manufactures compressed natural gas (CNG) tanks and hydrogen tanks for vehicles powered by fuel cells. As our development of the gas diffusion layer is timely, we are able to make a direct offer of a key component to the proton exchange membrane fuel cell market, and we expect to expand our business due to these synergistic effects. As part of a project to find broader industrial uses for carbon fiber, we are developing new markets for carbon fiber in the fields of energy and environmental production.
Rolled gas diffusion layer for fuel cell
reference materials:
Rolled Gas Diffusion Layer for Fuel CellReference Materials
Dynetek Industries Profile
1. Company name: Dynetek Industries Ltd.
2. President: Robb Thompson
3. Head Office: Calgary, Alberta, Canada
4. Establishment: 1990
5. Paid-in capital: CA$50.25 million
6. Equity stake: Mitsubishi Rayon - 7.5% (Capital participation in June 1998)
7. Business lines: Light-pressure gas tank manufacture and sales
8. Sales: CA$8,013 thousand (term ended December 2001)
9. Employees: 68
For further informaiton,please contact to:  
Public & Investor Relations Office:tel +81-3-5495-3100 e-mail : koho@mrc.co.jp
Carbon Fiber & ACM Division e-mail : gdlinfo@mrc.co.jp
The contents shown herein are accurate as of the time of posting.